Work orders are printed, signed and entered later, so WIP status is a guess.
Manufacturing
Make every work order, kit and quality event traceable at the point of work.
Production data is only useful when it is captured at the station.
Paper routings, delayed ERP entries and disconnected maintenance records create a gap between what the line did and what the system knows. Closing that gap requires capture at the point of work, not another end-of-shift form.
Kitting errors are found when the line stops, not when the kit is built.
Lot and component records are incomplete when a quality issue triggers a search.
Maintenance findings stay on clipboards and are rediscovered next shift.
Three field scenarios.
On the line, data is only useful when it is captured at the point of work. These scenarios connect materials, machines and people without adding another layer of paperwork.
Work-order execution and WIP
Work orders are printed, signed and entered later. WIP status is a guess between stations, and scrap or rework is recorded after the fact.
- Scan the work order and material at the first station.
- Confirm routing and component consumption at each operation.
- Capture pass, fail, scrap and rework codes at the station.
- Scan the unit into the next operation or finished-goods area.
- Post production confirmation to ERP / MES.
- WIP visibility between operations.
- Production records captured at the point of work.
- Scrap and rework traceable to the operation and operator.
Material traceability and kitting
A quality issue triggers a search through paper records. Lot numbers are incomplete, and kitting errors are found only when the line stops.
- Scan the kit list and each bin or component during kitting.
- Validate lot, quantity and expiry against the work order.
- Flag missing or wrong components before the kit leaves staging.
- Scan the kit into the line and bind components to the work order.
- Keep a component-to-unit record for quality and recall.
- Component-to-unit traceability without paper.
- Kitting errors caught before a line stop.
- Faster containment when a supplier lot is flagged.
Equipment inspection rounds
Maintenance rounds are recorded on clipboards. Findings are transcribed later, and the same fault is rediscovered on the next shift.
- Scan the asset tag at the machine.
- Load the inspection checklist and record readings or conditions.
- Capture photo evidence and flag out-of-tolerance values.
- Raise a work request or spare-part requirement on the spot.
- Sync completed rounds and findings to the CMMS / EAM.
- Inspection history tied to the asset, not to a clipboard.
- Findings reach maintenance before the next shift.
- Wired connection to legacy equipment where required.
Connectivity and adapter requirements depend on the selected tablet configuration. Confirm the required ports and adapters before quotation.
Build the device bundle.
A starting configuration. Final module, accessory and OS choices depend on the workflow, environment and target market.
HT540-UHF
UHF RFID handheld for item-level stock counts, asset audits and short-range inventory reads.
View product →
Y100 Standard
The base 10.1-inch Android 16 tablet for mobile work, inspection and optional data capture.
View product →What changes after deployment.
- WIP visibility between operations.
- Kitting errors caught before the kit reaches the line.
- Component-to-unit traceability without paper.
- Maintenance findings reach the next shift.
Manufacturing
- Environment
- Production floor, staging and maintenance rounds
- Shift pattern
- Two or three shifts; line-side handover
- Connectivity
- Plant Wi-Fi; wired I/O at fixed stations
- Accessories
- Holster, charging cradle, vehicle mount, serial adapters
- Integration
- MES / ERP / CMMS through your software stack
Four things we confirm before we recommend a configuration.
A short technical review prevents most deployment surprises. These are the questions we work through with your team.
- Confirm the MES / ERP transaction and the data ownership model.
- Confirm the machine interface: RS232, RS485, RJ45 or PLC.
- Confirm label, lot and serialisation rules for the target market.
- Confirm the environment: dust, coolant, vibration and temperature.
From workflow review
to fleet rollout.
Hardware is one part of a deployment. A short, structured process reduces rework and gives both teams a clear acceptance point.
Workflow review
Map the current steps, the exceptions and the data each step must produce. Agree what good looks like before selecting hardware.
Configuration
Choose the form factor, capture modules, OS, accessories and integration points. Confirm regional bands and approvals.
Pilot
Deploy to one site or one shift. Compare accuracy, cycle time and exception rates with the current process.
Rollout & support
Stage devices, configure MDM, train users, plan spares and agree the support path for the fleet.
Need the device configured around your workflow?
We support OS and software configuration, module and accessory selection, branding and packaging for channel and project deployments.
Explore ODM / OEM ↗- OS, software and MDM configuration
- Capture modules and accessory kits
- Branding, packaging and documentation
Tell us how your team
works today.
We will map the steps, the exceptions and the data — then recommend a device and configuration.